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Frequently Asked Questions

General-purpose Relay Topic: No Contact Continuity

 

FAQ No. FAQ02098

 

Question

The Relays operates but there is no contact continuity. Why is this?



Answer

The presumed reasons are as follows:


(1) Dropping the Relay or other shock may deform the internal structural parts of the Relay.
Shock due to accidentally dropping the Relay alone will deform the internal structural parts and result in unstable Relay contacts. Use appropriate caution when handling the Relay.


(2) The service life has been exhausted due to contact wear
Load switching subjects the contacts to wear. When the Relay is near the end of its service life, it will operate, but the continuity will be unstable. Replace the Relay.


(3) Contact Faults When Switching Microloads
Using a Relay with silver or silver-alloy contact material to switch a microload generates sulfide coating and insulation coating and results in contact faults.
To switch a microload, we recommend you use a Relay with gold-plated bifurcated crossbar contacts or twin contacts.


(4) Dust or Other Foreign Matter between the Contacts
Foreign insulating material, such as dust, molding powder, wire scraps, or coatings, between the contacts will cause contact faults, especially with exposed models. In such environments, we recommend using the Relay in case.


(5) Contact Faults When Switching Inductive Loads
Arc discharge that occurs between contacts when switching inductive loads, such as solenoids and valves, generates carbon. Carbon accumulated on contact surfaces results in unstable continuity depending on the load. Take countermeasures against surge appropriate for the load.

 

 

Other General-purpose Relay FAQs

 What is the contact form?

 Is there any problem applying 200 VAC to a coil with 100-VAC specifications?

 What is a failure rate?