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Find out information related to Force Guided Relays.

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Technical Guide

Safety Relays

 

Unlike other relays, safety relays ensure the safety function even if contacts are welded together because they have forcibly guided (linked) contacts (EN 50205).

 

Note: Welding cannot be pulled apart.

 

 

(1) Main Safety Relay Requirements

  • The gap between contacts must be at least 0.5 mm during normal operation or when a fault occurs.

  • Contact load switching must conform to AC-15 and DC-13 (IEC 60947-5-1).

  • The mechanical service life must be at least 10 million operations.

 

(2) Forcibly Guided (Linked) Contact Structure (G7S Safety Relay)

 

Forcibly Guided Contact Structure

 


If at least one normally open contact is welded, when the coil is de-energized, all normally closed contacts maintain a gap of at least 0.5 mm. Even if a normally closed contact is welded, all normally open contacts maintain a gap of at least 0.5 mm in the coil energized mode (in accordance with EN 50205).


Relays that use forcibly guided contacts for all of the contacts are called Class A and indicated by the Class A Mark mark.

 

 

(3) Structural Comparison of General Relays and Relays with Forcibly Guided Contacts

 

A. General Relay

B. Relay with Forcibly Guided Contact

Example: G2R PCB Relay

General Relay

Example: G7SA Relay with Forcibly Guided Contact

Relay with Forcibly Guided Contact

(a) When contact welding occurs

 

Both the NO and NC contacts may close.

 

(Coil: Not energized)

(a) When contact welding occurs in the NO contacts
(The NO contacts will not close if contact welding occurs in the NC contacts.)

 

A clearance of 0.5 mm or more is maintained between NC contacts.


(Coil: Not energized)

 

(b) When a movable spring is broken

 

When a movable spring is broken


(Coil: Not energized)

 

A broken movable spring may cause a short-circuit between electrodes.

(b) When a contact spring is broken (broken NC contacts)

 

When a contact spring is broken (broken NC contacts)

 

(Coil: Not energized)

 

The above shielded structure protects other contacts from being affected by the failure.

 

 


 

Recommended Products

G7SA Safety Relay
 

Safety Relay

 

 

G7SA

Compact, Slim Relays with guided contact structure ensures safety and conforms to EN standards.

G7SB Relays with Forcibly Guided Contacts
 

Relays with Forcibly Guided Contacts

 

 

G7SB

Low profile Relays with low power consumption.